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Project 3: Sensory Bed

Abstract

Our group has been tasked with the creation of a sensory bed. Sensory beds are controlled living spaces for children, allowing them to control their local environment to prevent sensory overload. They often include sensory materials such as light control/blackout curtains, white noise machines, and soft dim lighting. The bed will be a safe environment that limits accidents such as bruises, cuts, or falls. Our group will spend the next few months communicating with the clients, researching, brainstorming, designing, and fabricating the ideal sensory bed for 3-year-old Gideon.

Left to right: Owen Massey, Lucas Crawford, Jacob Wasserman, Kyle Madigan, Conner Simpson

Problem Statement

The family has stated their 3-year-old boy, Gideon, has had trouble sleeping recently and he only falls asleep in his mother’s arms. Our project is to design and build a bed to help young Gideon fall asleep by himself by reducing disruptive stimuli and producing soothing stimuli such as white noise and compression.

Design Specifications

Gideon is a very active 3-year-old boy who weighs approximately 35 pounds. The family would like for him to be able to use the bed for the next few years, so we have chosen to use a twin-size bed. The canopy, walls, and bedframe need to be sturdy and secured to the wall, as he loves to climb and jump on things. We have decided to make our working weight 250 pounds to allow for 100 pounds with a safety factor of 2.5.

For the sensory aspects, the family has requested the bed block out all or most of the ambient light (blackout curtains), have a white noise machine to produce soft, soothing stimuli, have a vibration machine to slightly vibrate the bed, and have some sort of soft lighting (projected stars, twinkling lights). Other design considerations the family discussed are that the bed be easily cleanable (perhaps allowing the bed to roll out of the frame), allow for easy checking in on the child (maybe a baby monitor), and that the bed has some sort of fidget toy(s) embedded into the design of the bed.

Background Research

Sensory beds are beds that are designed to make the occupant feel calm and provide a comfortable, inviting environment to sleep in. The bed becomes a controlled sleeping environment that can be catered directly to the individual’s needs. Sensory beds reduce stimulating environmental inputs for those with autism or sensory processing issues. A lot of sensory beds found online attempt to limit the amount of light that enters the sleeping area. They also focus on creating a confining space that most of the time allows the children to use the beds to calm down in a smaller area with less distraction. Having a sensory bed for a child who wakes up in the middle of the night is also a big safety improvement since it keeps the child in an area where they cannot harm themselves or their surroundings. Others include features such as a noise machine, bed vibration, and star projection.

Concept Design 1

The first conceptual design features a simple bed with a soft textured finish. The frame will be pressed and secured to the wall and features a canopy. This bed will have easy access, curtains, and safety rails. On the wall side, there are fidgeting toys and on the ceiling, there will be projected or peel-and-stick glow-in-the-dark stars. The bed will also contain vibrational motors and compression sheets to comfort the child. This design will also feature a removable bed, allowing for easy cleaning of the sheets, mattress, and frame space. 

Concept Design 2

The second concept design features a hanging bed. This design is popular amongst young children, it’s a playful bed and allows for easy light control. This bed will be easy access and have attached features like white noise, and touch sensory. It will hang from the ceiling and be low to the ground to reduce outside vibrations and prevent dangerous falls, or trips.

Concept Design 3

The third concept is a simple bed in a cubical frame structure. This design allows the family to add sensory features as they see fit and has safety features such as solid walls and a connection to the ground to prevent falls. 

Selected Concept Design

After analyzing the pros and cons of the three concept designs, Design 1 meets all of the family’s needs and safety concerns. Design 2 was omitted due to the child’s tendency to climb, so the hanging bed design would pose a safety issue. Design 3 is inexpensive and allows the family to add sensory items as they deem necessary.

Decision Matrix

Overview of Selected Design

Our selected design generously meets the family’s desires for the sensory bed. The structure and size of the bed will provide plenty of comfortable space and safety for the child’s growth and active personality. The addition of sensory toys, lights, and sounds will assist the child with autism in resting comfortably, enjoying his space, and feeling safe. Further, the design’s sliding mechanism makes setup and clean-up a much simpler process for the parents. Our design also puts a focus on preventing pinch points, corners, and any other potentially harmful safety issues by limiting the use of joints and space between parts.

The constraints we worked with included:

  • Room size: We had to ensure the entire bed, including its moving parts, fit comfortably in the space designated for the client.
  • Structural integrity: Since the child is active and enjoys jumping on the bed, we had to ensure the design was rated for high load capacity.
  • Sensory preferences: We needed to avoid toys, lights, and noises that could make the child uncomfortable or restless.
 

Ultimately, the goal of this design is to provide the young child with the perfect bedtime experience, providing for his sensory preferences and giving him a safe environment while also ensuring maintenance by the parents will be simple and limited.

Describe Design Details

The selected design has multiple features and will be ordered as such.

  1. Frame: The bed frame will be made primarily of stained pine wood. It is a strong, sturdy wood that is water resistant. The sensory bed’s foundation consists of (4) 7′ tall 4″x4″ pine posts. (1) pine 2″x10″ beam is fastened to the front bedposts with bolts to support the bed and child. (3)  2″x4″ pine boards will connect to the other posts with metal brackets. Pine slats will be used to make a crib railing. The bed features a slide, allowing the mattress to be removed from the bed. The mattress will slide along routed grooves that keep everything aligned while in motion. To decrease friction, UHMW plastic will go between the slide and the bed frame. This frame design will provide a safe environment for the child, and allow space for any additions the family wants to add.
  2. Bed: The basis of design for this sensory bed will be a standard 10″ tall twin-sized mattress. 
  3. Gate: This wooden gate, built into the sliding front wall, will make it easy for Gideon to get into and out of the bed.
  4. Sensory Additions: The team will furnish accessories such as a dinosaur-themed toy wall, a starlight projector, a vibration machine, and a white noise maker to peacefully lull the child to sleep.
  5. Curtains: Custom pipe threaded curtain rods attached to the bedposts will support specially chosen blackout curtains that block out ambient light. The team shall also provide an additional removable blackout curtain to span across the top of the four bed posts.

Engineering Analysis 1

For the first engineering analysis, we examined the pine wood pins that will prevent the sensory bed from sliding completely out of its slot. To provide some context, the mother wants to easily clean the bed, so we designed it to allow the mattress to be pulled out of its frame while stopping at a certain point, ensuring it doesn’t fully detach.

Pine wood has a shear strength of 899 psi, and with a pin diameter of 0.75 inches, each pin can withstand a shear force of 397.17 lbf. Since there are two pins in place and the average human applies a force of around 100 lbf, this results in a factor of safety of just under 8.

Engineering Analysis 2

For the second engineering analysis, we focused on evaluating the slats that hold the mattress above the floor. With a modulus of rupture of 7,500 psi, a 40-inch-long 2×4 made of pine, laid flat, can support a maximum central point load of 984.375 lbf. Given that there are over 20 slats and a 0.5-inch sheet of plywood to help distribute loads, this design should easily accommodate typical stresses, even if the child jumps or plays in a concentrated area.

Additionally, the three 2×4 pine supports, oriented on edge beneath the slats, can each withstand a central point load of 1,193.182 lbf, resulting in a combined capacity of around 3,580 lbf when loads are distributed across them. While these values represent ideal conditions, and localized forces may be higher near outer slats or fasteners, the high factor of safety gives us confidence that the bed frame will perform reliably.

 

Engineering Analysis 3

For the third engineering analysis, we examined the casters that will allow the mattress to be easily pulled out of the bedframe. Since the casters will only support weight while the bed is being pulled out or cleaned, we determined that each caster should support up to 250 lbf, providing a total capacity of 1,000 lbf. With the combined weight of the mattress and sliding slats not exceeding 150 lbf, and accounting for an average adult weight of 200 lbf, this results in a factor of safety of 2.86. Given the limited duration that the bed will rest on the casters, we have decided that this provides more than enough strength for the intended use.

Bill of Materials

Semester

2024 Fall